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150 U Shape Baffle Ceiling Making Machine with Drop Suspended Ceiling System

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Description

High-Performance Roll Forming Machine for U Profile Open Cell Ceiling Panels with Suspension System
This production line mainly uses aluminum sheets and strips as raw materials, undergoing processes such as uncoiling, leveling, continuous roll forming (cold bending), and fixed-length cutting.
The cross-sectional height and width of the products can be infinitely adjusted, enabling the production of products with any dimensions within the designed range (bottom width: 35-150mm, flange height: 35-85mm).The width and height specifications of the products are adjusted via NC  system. Operators only need to simply input the product’s width, height, and length on the touch screen, and all other actions of the production line will be completed automatically, with specification changes achievable within a few minutes.
The production speed can be adjusted freely within the specified range, making the entire line a cold bending processing equipment that realizes continuous and automated production

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Main Specification of the baffle ceiling making machine:

  • Material: Aluminum
  • Material thickness: 0.3-0.6 mm
  • U Shape Baffle Ceiling Size: bottom width: 35-150mm, flange height: 35-85mm
  • Groups of rollers: 15 groups of rollers, guiding roller: 1 group
  • Speed: 35m/min
  • Control: PLC Control
  • Transmission by Gearbox
  • Rolling speed: 12 m/min
  • Rolling material Gr12mov steel
  • Rolling heat treatment hardness HRC58-62°
  • Roller shaft material, diameter 50mm, 45# steel

Process Flow of the Baffle Ceiling Production Line:

Decoiler→ Leveling device→ Guiding device & Roll forming main machine → Straightener→  Hydraulic following cut-off system →  Run-out table

Details of each component of the U-shaped Baffle ceiling roll forming machine:

-Decoiler  3 Ton | Manual expansion and tight

– Leveling device： 21 rollers | Leveling roller material: 45# steel, Heat treatment, followed by machining and precision grinding, Hard chrome plating and polishing

-Roll forming main machine:

  • Machine frame: Welded from steel plates and then processed by gantry milling.
  • Stand structure: Independent gantry type, where the rolls are located between the two stand plates and the transmission system is on the outer side of the stand plates.
  • Transmission mechanism: Controlled by frequency conversion speed regulation, with the main motor connected and driven through a worm gear reducer and rollers.
  • Roll material: S45C medium carbon steel, with surface polished and hard chrome plated.
  • The specification-changing moving unit is equipped with Taiwan TBI precision linear guideways and ball screws.
  • Servo systems (3 sets) are used as driving units.

-Hydraulic cut-off device

  • The hydraulic system features a high-efficiency and environmentally friendly design, utilizing original Taiwanese hydraulic components.
  • Cutting method: Servo tracking cutting without deceleration or machine stop.
  • Equipped with 2 cutting blades.

 

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