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Shuttle Rack Support Rail Roll Forming Machine

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Description

Shuttle Rack System is a high-density storage solution composed of racks, shuttle carts, and forklifts. This highly efficient storage method significantly improves warehouse space utilization, offering customers a revolutionary storage alternative!

Compared to drive-in racks, it provides equivalent storage capacity while being more secure and durable with reduced risk of rack damage. The system operates with shuttle carts that run on rechargeable batteries along specially designed rail tunnels. Equipped with lifting platforms and positioning sensors, each pallet can be transported to the farthest storage position within the tunnel.

Both storage and retrieval operations are conveniently performed through remote-controlled forklift operations. The shuttle carts automatically lift pallets and travel along the rail-guided aisles, efficiently transporting goods either from the entrance to deep storage locations or vice versa.

Machine Photo:

Shutter Rail Shapes:

Shutter rack system shutter rail drawing
Shutter rack system shutter rail drawing

Shutter rack rail production line Process Flow:

Decoiler → NC leveling device →  Punch Press / Oil station → Material Feeding Guide →  Roll Forming Main Machine →  Hydraulic cut-off → Pneumatic Discharge

Main Components of the shutter rail equipment:

1 Decoiler 3Ton/5Ton
2 Leveling
3 Punch Press with NC Servo Feeding
4 Guiding device
5 Roll Forming Main Machine
6 Straightening
7 Hydraulic Cut-off
8 Pneumatic discharge table 8m
9 Molds: Punch Die, Cutting blade

 

Details of each components of the shutter rack rail machine:

  1. Hydraulic decoiler Capacity: 3 Ton / 5 Ton, Hyraulic expansionInner coil diameter: 450-520mm

    Material width: 500mm

  2.  Levling device Material width: 500mmMaterial thickness: max. 3.15mm

     

     

    Roller quantity: 9 rollers

    Roller material: GCr15 steel, Heat treament HRC 55°-57°Motor:  5.5kw

    Speed: 15m/min

    Driven method: gear and chain

  3. Material Feed Device 4 pcs rollersRoller material: GCr15 steel with heat treatment HRC 55°-57° Capacity: 3 Ton / 5 Ton, Hyraulic expansion

    Inner coil diameter: 450-520mm

    Material width: 500mm

  4. Hydraulic decoiler Capacity: 3 Ton / 5 Ton, Hyraulic expansionInner coil diameter: 450-520mm

    Material width: 500mm

 

2.

Material:  Q235 Carbon steel

Detail of each components of Shutter rail roll foring machine:

  1. Hydraulic Decoiler : Capcacity: 3 Ton / Hydraulic expansion
  2. Servo feeding: NCF 400, feeding speed: 6-15m/min
  3. Punch Press
  4. Roll forming main machine:  22 Groups of rollers / roller material: Cr12 mov Electroplated Hard Chrome
  5. cooling: Air cooling

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FAQ

Our ability to deliver such high precision stems from our in-house production capabilities: from punching molds to forming rollers, every mechanical component is manufactured entirely in our own factory. We enforce strict precision control at every stage—from design, processing, and assembly to quality inspection—with zero tolerance for shortcuts.

We understand that customers, especially those from developed markets or with high standards, demand reliable support. While most suppliers offer a 1-year warranty, we provide an extended 2-year warranty: any quality issues caused by non-human factors will be fully resolved at no cost to you, ensuring peace of mind after purchase.

Our engineers boast 40 years of experience in roll forming machines and have installed equipment in over 50 countries. With a valid US visa, they can easily travel to most regions. We guarantee engineer dispatch to your location within 2 weeks, and installation is typically completed within another1-2 weeks. The customer is responsible for covering round-trip travel expenses, accommodation, meals, and a daily service fee of USD 150. Our engineers are fluent in English, ensuring smooth communication throughout the process—quality service that’s worth the investment.

Based in Shandong and Foshan, a city renowned for premium steel and craftsmanship, our machines are fully OEM-produced. For the same profile specifications, we offer flexible configurations, and our initial quotes prioritize quality. If you’re working with a specific budget, let us know—we can adjust configurations to meet your needs while maintaining core performance.

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