Floor Deck Roll Forming Machine

描述

Floor decks are profiled metal sheets vital in construction, used as structural bases in commercial, residential, and industrial projects. Lightweight yet strong, they support concrete during curing, speed up builds by replacing temporary formwork, and offer durability (often galvanized) for long-term use.

I. Profile drawing of floor deck

II. Process flow of the Floor decking roll forming machine:

III. Main Components and details

1. 8 Ton Simple Unocoiler ( 8Ton x1250mm)

• Type: Non-powered

• Coil Inner Diameter: 508±30mm

• Coil Outer Diameter: Maximum 1200mm

• Load Capacity: Maximum 8 tons

• Coil Width: Maximum 1250mm

2. Roll Forming main machine

• Hydraulic Pre-Shear Device: One set

• Shearing Tools: Cr12, heat-treated

• Transmission: Gear/sprocket transmission; 26 forming passes (one pair of ribbing rollers)

• Roller Material: 40Cr, precision machining, polished outer surface, hard chrome plated

• Shaft Diameter: 95mm; Quenched and tempered, precision machining

• Motor Power: 15KW * 2 units, variable frequency speed control

• Forming Speed: 12-15m/min

• Wall Panel Thickness: 18MM

3. Hydraulic cut-off device

• Type: Stop-motion shearing, three-blade shearing, blanking shear

• Shearing Tools: Cr12, heat-treated

• Oil Pump Power: 5.5KW

• Shearing Pressure: Max. 10Mpa

• Shearing Tools: One set

4. Run-out table

• Type: Non-powered

5. PLC Control System

• Function: Automatic control of quantity and cutting length

• Electrical Control Box Configuration:

  • PLC: Wecon (LX3VP-1616MT-A)

  • Display Screen: WEICON PI3102-10 inch

  • Frequency Converter: Mitsubishi

  • Components: Schneider

  • Encoder: OMRON E6B2-CWZ6C 2000P/R

• Cutting Length Tolerance: Less than or equal to (+/-) 2mm

• Control Voltage: 24